Wesley SCT-7750-8AC User Manual

Owner’s Manual and Service Guide – SC & SCT Series SC & SCT SERIES APRIL 2014 OWNER’S MANUAL AND SERVICE GUIDE

Owner’s Manual and Service Guide – SC & SCT Series 10 INDUSTRY STANDARDS 7.3 Personnel and Burden Carrier Operator Responsibility

11 Owner’s Manual and Service Guide – SC & SCT Series INDUSTRY STANDARDS 7.3.4 Operator Care of Personnel and Burden Carriers

Owner’s Manual and Service Guide – SC & SCT Series 12 OPERATING INSTRUCTIONS INITIAL CHECKLIST Use the following checklist to inspect and pre

13 Owner’s Manual and Service Guide – SC & SCT Series WARNING OPERATING INSTRUCTIONS To prevent unexpected vehicle movement or unautho

Owner’s Manual and Service Guide – SC & SCT Series 14 WARNING NOTE OPERATING INSTRUCTIONS 8 – Go out of Menu 1. Press CE. Press CE again to

15 Owner’s Manual and Service Guide – SC & SCT Series OPERATING INSTRUCTIONS Headlight / Tail-Light and Switch (Optional): Some vehicl

Owner’s Manual and Service Guide – SC & SCT Series 16 OPERATING INSTRUCTIONS Horn and Horn button: The horn button is located at the top of t

17 Owner’s Manual and Service Guide – SC & SCT Series NOTE WARNING OPERATING INSTRUCTIONS DRIVING Follow these steps to operate your Pack Mule

Owner’s Manual and Service Guide – SC & SCT Series 18 START UP CHECKLIST FOR INDUSTRIAL TRUCKS All industrial trucks that are used within &l

19 Owner’s Manual and Service Guide – SC & SCT Series WARNING MAINTENANCE INSTRUCTIONS MAINTENANCE SCHEDULE Safe trouble-free operation of yo

Owner’s Manual and Service Guide – SC & SCT Series 2 FOREWARD UPON RECEIPT OF VEHICLE/EQUIPMENT: Please visually inspect the vehicle for any

Owner’s Manual and Service Guide – SC & SCT Series 20 CAUTION MAINTENANCE INSTRUCTIONS ROUTINE MAINTENANCE Before performing any maintena

21 Owner’s Manual and Service Guide – SC & SCT Series MAINTENANCE INSTRUCTIONS 6) Keep open flame and metal objects away from battery top. 7

Owner’s Manual and Service Guide – SC & SCT Series 22 WARNING MAINTENANCE INSTRUCTIONS LIFTING THE VEHICLE To prevent poss

23 Owner’s Manual and Service Guide – SC & SCT Series MAINTENANCE INSTRUCTIONS Rear Axle: Check fluid level in the rear axle per th

Owner’s Manual and Service Guide – SC & SCT Series 24 MAINTENANCE INSTRUCTIONS Replacing Front Tires/Wheels: To remove and repair the front

25 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL BASIC ELECTRICAL COMPONENTS Your Pack Mule electric vehicle

Owner’s Manual and Service Guide – SC & SCT Series 26 COMPONENTS - ELECTRICAL ONBOARD BATTERY CHARGER This section assumes your unit has th

27 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL The optional charger Single-LED display, if included, would be

Owner’s Manual and Service Guide – SC & SCT Series 28 COMPONENTS - ELECTRICAL MOTOR All Pack mule electric vehicles are equipped with Advanc

29 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL Your Pack Mule vehicle should be equipped with one of the follo

3 Owner’s Manual and Service Guide – SC & SCT Series TABLE OF CONTENTS INTRODUCTION ...

Owner’s Manual and Service Guide – SC & SCT Series 30 COMPONENTS - ELECTRICAL Controller Wiring: Typical Controller wiring configuration of

31 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart: Table 7 TROUBLESHOOTING

Owner’s Manual and Service Guide – SC & SCT Series 32 COMPONENTS - ELECTRICAL Fault Codes and Troubleshooting Chart: Table 7 TROUBLESHOOTING

33 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL BATTERY DISCHARGE INDICATOR (BDI) The Curtis BDI (Figure 23

Owner’s Manual and Service Guide – SC & SCT Series 34 COMPONENTS – ELECTRICAL WIRING DIAGRAM

35 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS - ELECTRICAL PARTS LIST – ELECTRICAL Part Part Number Key Switch, 3-positio

Owner’s Manual and Service Guide – SC & SCT Series 36 COMPONENTS - ELECTRICAL PARTS LIST – AVAILABLE OPTIONS Part Part Number Perma-Key Swi

37 Owner’s Manual and Service Guide – SC & SCT Series COMPONENTS – MECHANICAL - PARTS LIST – FRONT WHEEL STEER ASSEMBLY # De

Owner’s Manual and Service Guide – SC & SCT Series 38 ACCELERATOR LINKAGE Item Description Part Number 151 Wave Spring EV-G065 152 Swi

39 Owner’s Manual and Service Guide – SC & SCT Series Transaxle Diagram for SC Series

Owner’s Manual and Service Guide – SC & SCT Series 4 Battery Discharge Indicator (BDI) ...

Owner’s Manual and Service Guide – SC & SCT Series 40 Transaxle Parts List for the SC Series # Part Part Number QTY 3 Gear, Input See Kit 1 4

41 Owner’s Manual and Service Guide – SC & SCT Series Transaxle Diagram for the SCT Series

Owner’s Manual and Service Guide – SC & SCT Series 42 Transaxle Parts for SCT Series # Part Part Number QTY 3 Gear, Input See Kit 1 4 Ring, R

43 Owner’s Manual and Service Guide – SC & SCT Series ITEM NO. PART NUMBER DESCRIPTION QTY. 1 EV-D011 Washer, Split Lock, 1/2” ID 2 2 EV

Owner’s Manual and Service Guide – SC & SCT Series 44 PROUDLY BUILT IN THE USA Insert wiring diagram

5 Owner’s Manual and Service Guide – SC & SCT Series INTRODUCTION Thank you for choosing a Pack Mule Industrial Electric Vehicle, proudly bui

Owner’s Manual and Service Guide – SC & SCT Series 6 SAFETY INFORMATION The responsibility of safety lies with four main groups: manufacture

7 Owner’s Manual and Service Guide – SC & SCT Series WARNING WARNING SAFETY INFORMATION Loading and Unloading Follow these guidelines when lo

Owner’s Manual and Service Guide – SC & SCT Series 8 INDUSTRY STANDARDS The following text is provided as recommended by Part II, “For the U

9 Owner’s Manual and Service Guide – SC & SCT Series INDUSTRY STANDARDS 6.4.3 Maintenance and storage areas for carriers shall be properly